Bendix-commercial-vehicle-systems R-12P PILOT RELAY VALVE 4/11 Manuel d'utilisateur

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1
®
SD-03-1063
FIGURE 1 - CUTAWAY AND EXTERNAL VIEW
DESCRIPTION
The Bendix
®
R-12P
pilot relay valve is designed to speed
up control signal application and release on long non-towing
trailers, towing trailers, dollies, and long wheelbase tractors.
It does this without adversely affecting the control signal.
The R-12P
valve replaces the current R-8P
valve.
Unlike a standard relay valve used as a “booster,” which
typically has a 2-4 psi differential between control and
delivery, the R-12P
valve has zero differential. It “speeds”
up control line signal application and release in a train
of vehicles, and it delivers the same air pressure that it
receives. This provides a uniform brake signal to all trailer
and dolly brakes, even during light applications.
The unique R-12P
valve feature is that it uses a supply
air pressure load to quicken the valve’s response time. By
balancing the pressure signal to all trailer and dolly brakes,
the R-12P
valve aids in achieving overall vehicle brake
pressure balance, timing balance, and stability.
It also substantially improves brake lining wear balance
on combination vehicles by making even the most distant
brake contribute its share of braking effort.
Figure 2 shows the R-12P
valve in a trailer air brake
schematic. Note that additional air lines for a towing trailer
are shown as dashed lines.
The R-12P
valve uses the Bendix
®
R-1
®
valve family lower
body and standard Bendix mounting brackets. It can also
be reservoir-mounted.
The body and cover are die-cast aluminum, and the valve’s
weight is approximately 2.3 lbs. Porting is as follows:
Qty. Size
Supply (SUP) 2 1/2”
Delivery (DEL) 4 3/8”
Control (CON) 1 1/4”
Exhaust (EXH) 1 --
Bendix
®
R-12P
Pilot Relay Valve
3/8”
DELIVERY
1/2” SUPPLY (2)
RESERVE
SPRING
1/4” CONTROL
LOAD
PISTON
BODY
EQUALIZING
ORIFICE
EXHAUST
INLET/EXHAUST
VALVE
COVER
1/2”
SUPPLY
3/8” DELIVERY (4)
RELAY
PISTON
1/4” CONTROL
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Résumé du contenu

Page 1 - Pilot Relay Valve

1®SD-03-1063FIGURE 1 - CUTAWAY AND EXTERNAL VIEWDESCRIPTIONThe Bendix® R-12P™ pilot relay valve is designed to speed up control signal application and

Page 2 - PILOT RELAY VALVE

2FIGURE 2 - TYPICAL R-12P™ PILOT RELAY VALVE SYSTEM SCHEMATICDELIVERYSPRING BRAKE VALVESUPPLYSERVICE RELAY VALVEQUICK RELEASE VALVEVENTED CUT-OUT COCK

Page 3 - NORMAL (RAPID) APPLICATION

3FIGURE 4 - NORMAL (RAPID) APPLICATIONLOAD PISTONINLET/EXHAUST VALVECONTROL PORTFIGURE 5 - BALANCEFIGURE 3 - CHARGINGDELIVERY PORTSUPPLY PORTNORMAL (R

Page 4 - EQUALIZING (SLOW) APPLICATION

4FIGURE 6 - RAPID EXHAUST FIGURE 7 - EQUALIZING (SLOW) APPLICATIONFIGURE 8 - EQUALIZING (SLOW) EXHAUSTLOAD PISTONINLET/EXHAUST VALVECONTROL PORTDELIVE

Page 5 - PREVENTIVE MAINTENANCE

5FIGURE 9 - REDUCTION OF SUPPLY PRESSURELOAD PISTONINLET/EXHAUST VALVECONTROL PORTDELIVERY PORTSUPPLY PORTRELAY PISTONRESERVE SPRING SEALS EXHAUSTEQUA

Page 6 - INSTALLATION

6NOTE: If a supply line single check valve is present (see Figure 2), check it for leakage. Disconnect the inlet side of the single check valve and c

Page 7 - CLEANING & INSPECTION

7FIGURE 10 - EXPLODED VIEW19823LOAD PISTON41051112FASTENERRELAY PISTON7BODYCOVERRESERVE SPRING6DISASSEMBLYThe following procedure is for referenc

Page 8 - ASSEMBLY

8BW1711 © 2011 Bendix Commercial Vehicle Systems LLC. All rights reserved. 4/2011 Printed in U.S.A.5. Make certain the air channel running from t

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